Since the nineties, MAJA has developed, produced and distributed a cutting system for fresh meat. The MAJA FP system cuts fillets with precise weights and a homogeneous shape, thanks to the volumetric cut system, optimising appearance and hygiene while minimising reduction.

 

Portion cutting system with controlled weight FP 240

QUICK - STRONG - FLEXIBLE

• Versatile application: for all pork, beef, veal, lamb, poultry cuts, fresh, frozen, with or without bones.
• Change to other products in matter of seconds.
• Minimum changes and preparation times thanks to constantly inputting the meat, with the greatest safety for operators.
• High cutting capacity with different portion formats.
• Peak performance: Slices cut in portions without clipping.

 

Equipment & Characteristics

Applications:

• For fresh and frozen meat cuts, with and without bone, of pork, veal, lamb and poultry.
• For economic production of fillets, scallops, meat rolls, pork chops, meat cubes, etc.
• Max. cut length / dimension of raw material (mould size): 625 mm (FP 240-6) / 750 (FP 240-7)
• Cut yield: approx. 40 up to 240 per minute (gross).
• Cut thickness: approx. 2 - 80 mm

 

 

Cut mould:

 

Different rings can be used in one same mould. This means that different products may be cut with minimum preparation time.

 

 

 

Portion Format:

• Scaled / stacked / individual filets.
• Completes groups for proper final packaging.

 

Quality in the cut, precision in weight and balance degree:

• The principle of cutting with volumetric control achieves portions that are very much equal, as requested by manufacturers of self-service and pre-cooked products.
• Homogeneous portions.
• Constant cutting thickness and optimum cutting quality, thanks to the use of the special MAJA blade.
• The beginning and end cut are automatically selected and discarded separately. Trimmings can be discarded in a box, for example.

 

 

 

 

Three types of standard cut available for selection:

• "Maximum precision weight" - optimised weight cut: The machine adjusts weight per slice to the maximum. There is only one trimming per piece, which leads not only to high weight precision, but also maximum yield.
• "Maximum yield" - optimised cut yield: The raw material is divided into portions with constant thickness, with a great approximation to objective weight, achieving maximum yield and avoiding trimmings.
• "Constant thickness" - cut by millimetres:
• All portion cut programmes provide the possibility of an initial and/or end cut of the raw material.
• Individual portion cut programmes can be stored and opened by the operator at any time.

 

 

 

Constant meat input:

• The revolving systems provides for constant raw material input, so that portions are cut uninterruptedly. Therefore, there is minimum non-productive time.
• The input process has the highest degree of protection for the operator.

 

How to operate and machine characteristics:

• Weight category change (type-portion weight): Quick and easy change for operators, in a matter of seconds, with the touchscreen menu (with IP69K protection).
• Weight protection: Individual and highly flexible during cutting cycles.
• Change and preparation times: Very fast product change, in seconds, without using tools.
• User identification with RFID technology (radio frequency ID) with different chips and security access levels.
• Modern servo drive technology, with no need for compressed air.

 

Solid construction and hygienic design:

• Stainless steel VA, up to a maximum of 20mm.
• The cleaning water easily slides over the bevelled surface; therefore, there is no water, dirtiness or detergent remains.
• All machine parts are food-safe.
• All mould components can be disassembled for cleaning.

 

 

Hygienic MAJA robot for meat packaging.

 

MAJA solutions - Hygiene and food safety:

 

Only food-safe materials.

• Design without angles, edges or corners.
• No coverings (eloxal, varnishes, carbon fibres, etc.).
• Hygienic screws without points or protrusions.
• No parts that can be lost.
• Noble, unalterable materials. Carbon fibre-free. No coverings.
• Safe-grip technology systems.
• Easy to clean under high pressure, up to 28 bars.

 

 

MAJA Hygienic Robot Cell for automated packing processes:

• High efficiency.
• Short ROI period.

 

One-hand automation:

• Portioning - loading / pick & place - transport.
• Individual MAJA system solutions for the meat industry.

 

Made in Germany:

• Development, engineering, production, start-up and maintenance: all with one hand, all MAJA!